Lift Station Guardian Controls In Depth Guide

Go deeper into the Lift Station Guardian controls with a look at its instrumentation, control schema, and special features.

The bar chart below shows the instrumentation and setpoints described in this guide.

Bar Chart Legend
High Float Level (PLC Control) Lead and Lag Pump Start Level Setpoints (Tagger Control) Current Level (Tagger Control)		Lead and Lag Pump Stop Level Setpoints (Tagger Control) Low Float Level (PLC Control)

Instrumentation

Level Transducer

A level transducer is installed as close as possible to the bottom of the well. It measures the hydrostatic head pressure (pressure from the weight of water column above its sensor).

Analog output from this transducer gives the level of the well, indicated by a black arrow on the chart. When the DPO is in Auto Mode (i.e., the DPO HOA, Float Override, and Local HOA are all toggled to “Auto”), the Lift Station Guardian is using the transducer output to control operation of the pumps.

Floats

The floats are mercury-activated, narrow-angle control switches that automatically turn pumps on or off based on the water level inside the well. These tilt switches use a small amount of mercury to open or close a circuit to operate or shut off pumps.

Lift Station Guardian uses two control switch configurations:

High level configuration (normally open) – when the water level reaches the high level setpoint, the float switch tilts to close the circuit, which tells all available pumps to start.

Low level configuration (normally closed) – the float switch tilts to open the circuit when the water level drops below a set level, shutting off the pump(s).

Click here for more on level sensing instrumentation: https://romtecutilities.com/understanding-level-sensing

Critical Setpoints

Start/Stop

Each pump at the lift station has a unique start and stop level setting. The start levels are shown to the left of the bar graph, in blue. The stop levels are shown to the right of the bar graph, in gray. Individual pump start/stop levels are set during commissioning. These start/stop setpoints are typically set to maximize the range of operation between the floats.

High/Low

These levels are determined during commissioning and are confirmed with each float test. Wet well high and low float levels are indicated by orange arrows on the bar chart.

Control Hierarchy for Operation

The Lift Station Guardian is designed for the Tagger to control operation of the lift station pumps, but it also provides for PLC and local HOA operation. These functions are described in this section.

Tagger in Control

For the Tagger to be in control, it must be online and the following must be true:

• DPO HOA must be in Auto,

• FloatOverride in Auto

• HOA (Local) in Auto

When these prerequisites are met, the Lift Station Guardian will operate by the start/stop levels shown on the tank bar graph. .

PLC Control

Second, if start/stop levels are set incorrectly (or control isn’t working), the PLC will operate the Lift Station by physical floats. It will run all available pumps to do so. Performing regular float tests ensures that this level of protection is available in the event your site needs to run in PLC Control for a time.

Local Control (Human in the Loop)

In an emergency or in a maintenance setting, operators may use the physical HOA, which overrides both the Tagger and PLC control to run pumps as needed.

Special Features

Float Test

This feature allows the well to fill up until it locates the high float. This float level is then logged, and the pumps drain the well until the low float is located.

Lift Station Guardian safeguards include a timeout which will stop the test if the float is not located within a defined period of time and a setting for the highest search level allowed before the lift station will return to normal operation.

Pump Snore

The pump snore setting establishes a period of time to run the pumps once the low float level has been reached. This feature pumps allows lift station operators to bring the surface level of the well to the pump inlet, clearing floatable material.

Force Main Scour

The force main scour uses a flow setpoint to establish a high enough velocity in the force main to convey crud down the line, protecting from capacity-reducing build up.

Odor Control

This feature is especially helpful for lift stations operated on an intermittent basis, as it can be used to ensure the lift station pumps are run on some scheduled frequency.

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